Comprehensive Production Process:
The production line's overall architecture encompasses four closely interconnected systems: sunflower seed pretreatment, core oil extraction, sunflower seed crude oil refining, and finished oil filling and packaging. Pretreatment includes cleaning, magnetic separation, shelling, flaking, and steaming to remove impurities and shape the raw material to meet subsequent production requirements. The extraction process efficiently extracts oil from the sunflower seeds through pressing or solvent extraction. The refining process involves degumming, deacidification, decolorization, deodorization, and dewaxing to remove impurities from the crude oil and improve oil quality. The filling and packaging process is automated, ensuring quantitative filling and attractive packaging.
Wide Capacity Range: Huatai's
sunflower seed oil extraction line can be customized with a capacity ranging from 10 to 5,000 tons/day, meeting the production needs of businesses of all sizes, from small processors to large oil producers.
Huatai's sunflower seed oil extraction line offers the following advantages:
Energy-efficient: Utilizing a patented oil extraction unit, the line achieves excellent penetration, low solubility in wet powder, and a residual oil content of ≤1.0%. This reduces solvent consumption, increases mixed oil concentration, and reduces solvent evaporation. Furthermore, the line utilizes heat exchangers for heat recovery and waste heat reuse, maximizing waste heat utilization, reducing steam consumption and lowering production costs.
Adaptability: The extraction equipment in the extraction workshop is highly adaptable to process a variety of materials and is well-suited to the characteristics of sunflower seeds. Adjustments can be made to suit the varying quality and process requirements of the seeds, ensuring smooth production.
High oil yield: A variety of oil extractors are available, including rotary extractors, circulating extractors, and drag chain extractors. The most suitable extractor can be selected based on the specific characteristics of each oilseed, ensuring the most efficient oil extraction and ultimately increasing the oil yield of the sunflower seeds. High Oil Quality: Huatai utilizes advanced refining technology to provide specialized refining solutions tailored to specific oil types and needs, including enzymatic degumming, anhydrous soap removal, pre-refining bleaching, and dual-stage fatty acid capture. These solutions effectively remove impurities, phospholipids, free fatty acids, pigments, odorants, and wax from crude oil, resulting in refined sunflower oil with a light color, high nutritional value, and a pleasant taste.
High Automation: The entire production line utilizes fully computerized automatic control and display, enabling automated operation and reducing manual intervention, improving production efficiency and product quality consistency while also reducing worker workload.
Comprehensive Service: Huatai boasts a professional team dedicated to design, manufacturing, installation, commissioning, and technical training, offering clients comprehensive, one-stop turnkey services, from initial process design and drawing planning to equipment manufacturing, installation, commissioning, and personnel training.
