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Complete Set of Corn Deep Processing Solutions

Output: 30T/D | 50T/D | 80T/D | 100T/D | 120T/D | 150T/D

The corn processing adopts Huatai's advanced process design, with reasonable equipment configuration and enclosed dust reduction. The corn undergoes the processes of grinding, sedimentation, and germ extraction, utilizing a fully dry method for corn dehulling. This allows for the simultaneous production of low-fat corn grits, corn four, and corn bran of different granularity. The processed corn flour retains the original nutritional components of corn, making it more suitable for breweries and pharmaceutical manufacturers.

Corn Processing Flow Steps

Corn processing selection and cleaning station

Step 1: Selection

Choose full kernels, free of mold and insects as raw material. Yellow corn or white corn is acceptable.

Step 2: Cleaning

Remove stones, wires, straw sticks and other impurities from the corn and sieve it through a 6 mm diameter sieve to remove small grains and soil to obtain uniformly shaped corn.

It is best to use a cleaning machine for this process, as it not only saves labor but also results in high quality kernels.

Step 3: Shucking and degerming

The cleaned corn must first be dehydrated by soaking it in hot steam or hot water above 90°C for 3 to 5 minutes.

The corn is then crushed using a rice mill or horizontal degerming machine, where the embryo and husk come off and are removed using an air sorter. The cornbread is processed into fine corn meal using a steel mill.

Step 4: Add water and mix

Add appropriate amount of water to the corn flour and put it into a blender to mix well, the mixing time is not less than 15 minutes, so that the water can completely penetrate into the starch granules.

Corn processing machine
Corn processing molding and drying station

Step 5: Molding

This is the key step of corn processing. Put the well-mixed cornstarch directly into the cornstarch molding machine, heating, extruding, puffing and molding.

At the outlet of the extruder, the rice-like granules are constantly cut by the cutter. The rotational speed of the cutter must be properly adjusted, otherwise the corn kernels will either be too long or too short. Try to make the shape of the corn kernels similar to that of rice grains.

Step 6: Drying

Corn rice coming out of the molding machine has a high moisture content and tends to stick. It must be cooled to loosen the sticky rice kernels and then sent to the dryer for drying.

The temperature in the dryer is controlled at about 200°C and the moisture content is below 5%.

Step 7: Sifting

Use a sieve with an aperture of 1.5 mm for screening to remove powder, broken rice, large particles and sticky particles, so that the rice grains are neat and uniform.

Step 8: Packing

Immediately after the screening of corn quantitatively loaded into plastic bags, packaging specifications according to the need to determine.

Corn flour can also add wheat flour, soybean flour and other grain flour, made of rich in various nutrients, “nutritional rice”.

Corn processing sifting and packing station

Corn Deep Processing Equipment Production Line

Henan Huatai Group corn processing plant
corn processing production line
Automated

Huatai Group Corn Processing Plant

Corn is first removed from impurities in a de-stoner or classifier, then the pure grain is conveyed to a powerful waterer, where it undergoes powerful but gentle watering before being de-husked and pulverized in a milling machine.

Once the corn is milled, it will go to a de-embryo and germ separator and be further milled in a grinder. Finally, the finished corn flour will be packed by automatic packing machine.

  1. 30T-200T/D corn processing machine turnkey project.
  2. Advanced technical support and customized design.
  3. Superb craftsmanship and reasonable configuration.
  4. Dust-free design and low energy consumption.
  5. Perfect after-sales service.
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